Telstar Insights at Interphex 2024

At Interphex (New York April 16-18, 2024), we will be promoting the innovative Pharma 4.0 IoT Data platform for predictive and preventive maintenance. Telstar Insights it is a non-intrusive cloud platform collects and analyses in real time the operating data of the equipment to anticipate and avoid possible incidents during production. Capable of providing comparative data of assets of the same type in similar production conditions, the new platform allows for the generation of a customized specific predictive & preventive maintenance plan and improve overall equipment efficiency (OEE).

How it works?

Telstar Insights runs simultaneously data collection, processing, and analysis, comparing assets of the same type in similar production condition, even from different sources, using analytical and big data tools through a multi-tenant Internet of Things (IoT) platform. In this way, the multiuser platform Insights can analyse a substantial quantity of aggregated information & functional data, allowing the users to increase the level of knowledge on their own equipment. In addition of potential improvement proposals provided by Telstar own subject matters experts which are relying on benchmarking the behaviour of other similar equipment in operation in the market. At the end, the user can obtain reliable and accurate information and generate a prediction plan.

Based on specialized partner “shared” model and SaaS (Software as a Service), Insights is conceived to improve productivity and maximize assets performance throughout their lifecycle.

Breakthrough innovations

At Interphex we will also be promoting new developments in both in line management devices and process analytical technology for pharmaceutical freeze-drying systems. Telstar Sublime, an innovative system capable of monitoring the advance of the sublimation front in real time in GMP freeze-dryers. It is a single-use probe, containing 5 independent temperature sensors which are placed within the vial, including wireless communication, able to monitor the advance of the sublimation front accurately, key to optimize the primary drying steps in lyophilization processes. In addition to this, Lyogistics Smart Format, a new system using a single mobile platform configured to automatically fit a wide range of vial sizes without the need to disrupt the isolated enclosure. There is no need for manual operations inside the aseptic area when changing formats, and no line clearance operations are required. Finally, Lyogistics Zero the only automatic vial loading & unloading system for freeze-drying processes which can be cleaned (CIP) and sterilized (SIP) in place, inside the freeze-dryer chamber, and Lyogistics Smart R3, an automated inline vial management device able to reject, reintroduce and retrieve vials during loading / unloading process into pharmaceutical freeze-dryers.

Telstar at Interphex 2024. Booth 1445